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Aerostar/Piper · 1968–1979

Piper Aerostar 600

fast_twinunpressurizedComplexowner_flownmid_wingCross Countrynaturally_aspirated
Photo coming soon

Specifications

Performance

Cruise

210KTAS

Range

Not verified

Climb

—fpm

Ceiling

—ft

Fuel Burn

34.0gph

Fuel Cap.

166gal

MPG

7.1mpg

Stall (Vs0)

—KIAS

T/O roll

—ft

Ldg roll

—ft

Size & weight

Seats

6

Useful Load

Not verified

Full-fuel payload

—lbs

Max gross

5,500lbs

Wingspan

36.7ft

Length

34.8ft

Engine

Engine

Lycoming IO-540 (G1B5/K1F5/K1J5/S1A5/P1A5), naturally aspirated

Power

580hp

TBO

2,000hrs

Overhaul

$52keach

Engines

2

Owning it

Hull insurance

$6k/yr

Parts

fair

Mechanics

specialist

Gear

Retractable

IFR

Yes

Category

certified

Specs — factory or modified

This airplane has common major modifications that changeits published numbers. The catalog's figures describe the airplane as Piper, Cessna or Beech certificated it; switch below to see it as modified. A specific airframe only has these figures if it carries the paperwork.

Power
580 hp
Max gross weight
5,500 lbs
Usable fuel
166 gal
Cruise speed
210 KTAS
Fuel burn
34 gph

Showing this airplane as modified by Machen "700CR" conversion (the unpressurized "Super 700") (FAA STC SA1658NM, Machen Inc. / Aerostar Aircraft Corporation). Rows the STC does not change still show the factory figure. The specific airplane must carry this STC's paperwork for these numbers to apply.

PowerSTC
700 hp
Max gross weightSTC
6,315 lbs
Usable fuel
166 gal
Cruise speed
210 KTAS
Fuel burn
34 gph

Showing this airplane as modified by 300 hp power increase (stock engine, no weight change) (FAA STC SA4307NM, Machen Inc.). Rows the STC does not change still show the factory figure. The specific airplane must carry this STC's paperwork for these numbers to apply.

PowerSTC
600 hp
Max gross weight
5,500 lbs
Usable fuel
166 gal
Cruise speed
210 KTAS
Fuel burn
34 gph

Showing this airplane as modified by Gross weight increase to 5,700 lb (FAA STC SA00266DE, Aerostar Aircraft Corporation). Rows the STC does not change still show the factory figure. The specific airplane must carry this STC's paperwork for these numbers to apply.

Power
580 hp
Max gross weightSTC
5,700 lbs
Usable fuel
166 gal
Cruise speed
210 KTAS
Fuel burn
34 gph
  • Machen "700CR" conversion (the unpressurized "Super 700") (STC SA1658NM, Machen Inc. / Aerostar Aircraft Corporation) — The same counter-rotating 350 hp engine conversion described on [[piper-aerostar]], certificated on the unpressurized 600/601 airframe too. Produces a much faster, heavier UNPRESSURIZED twin -- the STC does not add pressurization, only power and structural weight capacity.
  • 300 hp power increase (stock engine, no weight change) (STC SA4307NM, Machen Inc.) — Raises the existing IO-540-K1F5/-K1J5's continuous power rating from 290 to 300 hp per side with a specific Hartzell propeller -- no new engine, no weight increase.
  • Gross weight increase to 5,700 lb (STC SA00266DE, Aerostar Aircraft Corporation) — A standalone, engine-unchanged gross weight increase specific to the 600 -- from the factory 5,500 lb to 5,700 lb, the same number the 601's factory wing-extension option (AAC Option 93) reaches, but reached here without a wingspan change.
Full specification

V-speeds

Vne243 KIAS
Vno217 KIAS
Va163 KIAS

Airframe

Height
12.1 ft
Wing position
mid

Paperwork

Type certificate
A17WE
Certification basis
Part 23

These figures are typical for the model, not a specification for any individual aircraft. Real-world numbers vary with year, installed equipment, weight, modifications and engine condition — often by more than you would expect. Use them to compare types, and confirm anything you would act on against the Pilot's Operating Handbook for that specific airframe and a prebuy inspection.

Pricing

Typical

$130k

Range

$80k – $180k

Annual all-in

~$57k/yr

All-in at ~100 flying hours a year, using the midpoint of each range — the same figures broken out under “Cost to own” below. Your number will differ, and mostly for two reasons. Experience sets your insurance: a 2,000-hour pilot with recent training pays 30–40% less than a 200-hour owner, and student owners pay 20–40% more — on the same aircraft that is often a doubling. Location sets your hangar: a T-hangar runs $200–400 a month in the Midwest against $400–1,500 in a coastal metro, and an outside tie-down is less again. Engine reserves move too — a local shop reusing your serviceable cylinders can come in 30–50% under the national specialty-shop pricing we quote, though you trade the warranty and turnaround that comes with it. Reserves are money set aside toward a future overhaul, not a bill this year, and the annual inspection figure is the shop’s labor to look — whatever they find is separate.

Cost to own — estimate

Set your yearly hours and local fuel price. Fixed costs (insurance, hangar, annual inspection) don't change with hours; fuel, maintenance and the engine reserve do.

100
201000
$6.50
3.0010.00
Fixed costs split; fuel, reserves and wear stay yours.
Fuel (34 gph)
$22,100
Engine reserve
$5,200
Propeller reserve
$600
Maintenance, parts & wear items ($45/hr)
$4,500
Insurance
$4,000–$8,000
Hangar
$7,663–$19,157
Annual inspection (labor only)
$4,500
Databases & subscriptions
$900
Total per year
$57,210
Per flight hour
$572
Miles flown / year (at cruise)
24,166 mi
Cost per mile
$2.37/mi
300 nm
100 nm1,000 nm
Time in the air
1 hr 26 min
Fuel burned
49 gal
Out of pocket
$463

Fuel, engine reserve and wear only. Insurance, hangar and the annual are already paid whether you make the trip or not, so they are not charged here.

Estimate, not a quote. Where a line shows a range, the total, per-hour and per-mile figures use its midpoint— insurance moves most with your experience and time in type, hangar with where you base the aircraft, so your own number could sit at either end. Annual inspection is the shop's labor to open and inspect — what they find is the maintenance line, which covers oil changes, plugs, tires, brakes, hoses, lights, a battery and vacuum pump amortised over their life, and the unscheduled squawks that are the largest and least predictable part of it. Reserves are sinking funds toward an overhaul, not a bill you pay this year — and note that a propeller is due on hours or calendar time, typically six years, so flying less does not put it off forever.

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Strengths

  • Fast cruise (210 KTAS) for a piston twin, good speed-per-dollar value
  • Simpler than pressurized Aerostars—no cabin-seal or window-life-limit maintenance burden
  • Entry-tier Aerostar pricing ($80k–$180k); naturally-aspirated engine overhaul cheaper than turbocharged models

Weaknesses

  • No pressurization—altitude and weather-avoidance capability limited to unpressurized flight
  • High wing loading and approach speeds; narrow cabin and door placement limit practical cargo/passenger flexibility
  • Density-altitude sensitive (600 especially); unpressurized 601 turbo adds exhaust/turbo maintenance complexity without cabin comfort gain
  • No performance data published on TCDS; POH/AFM not located—cruise, range, and climb figures unverified

Overview

This page describes the PA-60-600 — the original, naturally aspirated, unpressurized Aerostar — and its turbocharged (still unpressurized) sibling the PA-60-601, which shares this page rather than the pressurized 601P/602P/700P page. It was split out of that page during a 2026-09-08 re-sourcing pass: docs/CATALOG-SPLITTING-RULE.md Step 1 makes pressurized-vs-unpressurized an absolute hard split, and the pre-existing single Aerostar page had 601P-specific frontmatter (pressurized, 6.25 psi... no, 4.25 psi cabin differential) sitting over a Variants table that also listed the unpressurized 600/600A and 601/601B with no page of their own. See "The split, and why 600 rather than 601" below.

The Aerostar's DNA is the same across both pages: designed by Ted R. Smith — who also gave the world the Aero Commander — the type is a mid-wing, counter-rotating piston twin whose laminar-flow airframe was built for speed above all else. Ted Smith Aircraft Company first flew a prototype in 1966 and began production in 1967; the PA-60-600 itself was approved March 28, 1968. Ownership passed through American Cement Company, then Ted Smith and Associates, before Piper Aircraft acquired the line in 1978. The unpressurized 600 and 601 were the earliest-production Aerostars, predating the pressurized 601P by roughly five years.

Without a pressure vessel to maintain, the 600/601 line is mechanically simpler and — per this page's own STC record below — a genuine Machen "Super 700" 350 hp conversion candidate, exactly as much as the pressurized line is. It is also the ENTRY tier of Aerostar ownership: lower typical purchase price, no pressurization-seal maintenance burden, at the cost of a lower service ceiling and no cabin comfort above the weather.

Variants & History

VariantYearsEngineHP (each)Gross Wt (lbs, max takeoff)Key DifferencesUnits Built
6001968–1979Lycoming IO-540 (G1B5/K1F5/K1J5/S1A5/P1A5), naturally aspirated2905,500 (5,525 max ramp, late S/N)Original production model; no turbo, no pressurization; TCDS-confirmed max operating altitude 30,000 ft282 (per the pre-existing piper-aerostar.md page)
6011968–1975Same base Lycoming engines, modified with turbochargers per RAJAY STC SE6WE2905,700 (early S/N) → 6,000 (late S/N, with AAC Option 93 wing-tip extension) → 6,025 max rampTurbocharged, still unpressurized; "world's fastest six-place piston twin" marketing claims; Option 93 extends each wingtip 15 in and is the certificate-level mechanism behind the enthusiast term "601B"117 (per the pre-existing piper-aerostar.md page)

A note on "600A" and "601B", and a real disagreement between sources. The pre-existing (single, conflated) Aerostar page's own Variants table used "600/600A" and "601/601B" as if they were sub-models with their own year ranges. TCDS A17WE lists exactly five models, full stop — no "600A" and no "601B" appear anywhere on the certificate. NOTE 4 explains what actually happened: Ted Smith Aircraft Corp. built early serials under the bare "600"/"601" designation, then Piper acquired the line and continued the SAME certificated models under a "PA-60-" prefix — a naming/manufacturer change, not a new type design. Separately, AAC Option 93 (the wing-tip extension, confirmed on the certificate for both 601 and 601P) is almost certainly what the enthusiast literature is calling "601B" — a serial-range/option split within the single PA-60-601 model section, not a certificate-level model.

Wikipedia's Piper Aerostar article gives materially different production counts for this same period: "600: 282" AND "600A: 206" as separate lines (implying 488 combined), and "601: 117" AND "601B: 44" as separate lines (implying 161 combined) — versus the pre-existing FlightFinder page's single "600/600A: 282" and "601/601B: 117" figures. Neither source was independently audited against a type-club production registry this session. Recorded as a genuine disagreement per docs/CATALOG-RESEARCH-PROTOCOL.md rather than resolved by picking one: this page keeps the pre-existing project's own figures (282 / 117) because Wikipedia's finer breakdown cannot be reconciled against a TCDS that recognizes no "600A"/"601B" model split at all, and inventing a rule for which serials count as "600" versus "600A" would be exactly the kind of unsupported inference this catalogue is being rebuilt to avoid.

Performance

Cruise (unverified this session — see the frontmatter comment on cruise_speed_ktas): the naturally-aspirated 600 cruises around 210 KTAS at 7,500 ft on approximately 34 GPH combined — fast for a piston twin, but altitude-constrained without turbocharging. The turbocharged 601 extends the useful cruise envelope to higher altitudes at similar or somewhat better speeds, though no 601-specific figure was located this session either.

No POH/AFM was found for either model. TCDS A17WE publishes no performance data at all (no cruise, range, burn, climb, or runway distances) for any of its five models — this is true of every Aerostar page, not specific to the unpressurized line. See the validator_exempt block for exactly what was searched.

High wing loading carries over from the pressurized line: the same mid-wing, laminar-flow airframe rides through turbulence well but has a narrow slow-speed envelope, with correspondingly higher approach speeds than a typical piston twin.

Density altitude: the 600, with no turbocharging at all, is the most density-altitude-sensitive Aerostar in the catalogue. The 601's RAJAY turbo restores some of the altitude performance the 600 lacks, at the cost of the exhaust/turbo maintenance burden described below.

Payload & Range

Useful load and empty weight are not independently sourced this session (see validator_exempt — TCDS does not publish empty weight, no POH was found, and no 600-specific figure has ever appeared in this project to carry forward; borrowing the pressurized 601P's 4,056 lb would be exactly the cross-variant borrowing runbook rule 2 forbids, since the 601P carries a pressurization system and different fuel/weight configuration this page's airframe does not).

Fuel capacity is TCDS-confirmed identical to every other Aerostar model: 165.5 gal usable = 993 lbs at 6.0 lb/gal. Whatever the 600's true useful load is, it operates against the same fuel capacity as the pressurized line.

Range is not independently sourced this session for the same reason as useful load — no POH, no prior figure in this project. A buyer planning a specific mission should treat this page's cruise_speed_ktas/fuel_burn_gph figures as unverified estimates pending a handbook, not as a certificated fact.


Cross-references: Aircraft Valuation Methodology | GA Insurance Underwriting | Maintenance Ecosystem | Avionics Pricing Reference | Piper Aerostar 601P/602P/700P (pressurized) Related aircraft: Piper PA-34-220T Seneca V | Piper PA-30/PA-39 Twin Comanche | Piper PA-23-250 Aztec

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Mission Suitability

Cross-Country Flying — Score: 8/10. Same fundamental speed-per-dollar case as the pressurized line, one point lower because the lack of pressurization limits practical cruise altitude and weather-avoidance capability compared to the 601P.

Business Travel — Score: 6/10. Fast and IFR-capable, but no pressurized cabin — a real limitation for weather and altitude compared to the 601P.

Local Fun Flying — Score: 4/10. Same systems-complexity and cost-per-hour case as the pressurized line.

Cargo Hauling — Score: 4/10. Narrow cabin and door placement limit practical loading regardless of pressurization status; useful load not independently verified this session (see validator_exempt).

Flight Training — Score: 1/10. Not a training aircraft, for the same reasons as the pressurized line.

aerobatics — Score: 1/10. Not aerobatic-certified.

Backcountry / Bush Flying — Score: 1/10. High approach speeds, retractable gear, zero STOL capability.

surveying — Score: 3/10. Adequate speed but not purpose-built for survey work; the lack of pressurization is actually a minor plus for low-altitude photo work versus the 601P.

Avionics Ecosystem

Same panel-generation range as the pressurized line — 1968-1979-vintage steam gauge through modern glass retrofits are all seen in the fleet. See piper-aerostar's Avionics Ecosystem section for the budget/mid-tier/full-glass cost tiers, which apply equally to the unpressurized airframe (no independent Aerostar-model-specific avionics research was done this session).

STCs & Modifications

Machen "700CR" conversion — FAA STC SA1658NM. The same 350 hp counter-rotating engine conversion described on piper-aerostar is certificated for the 600 and 601 as well: same TIO-540-U2A/LTIO-540-U2A pair, same 350 hp each, same 6,356 lb max ramp / 6,315 lb max takeoff / 6,000 lb max landing weight limits. The airplane remains unpressurized after this conversion — the STC changes engines and structural weight capacity, not the pressure vessel. See raw/tcds/stc-sa1658nm-aerostar-machen-power-weight-2026-09-08.md for the full five-tier table (this page's models also qualify for the lower "650" (325 hp, no intercooler) and "680" (340 hp, optional intercooler) tiers of the same STC, not separately quantified here — see the raw passage).

300 hp power increase — FAA STC SA4307NM. Keeps the existing engine (IO-540-K1F5/-K1J5 on the 600, IO-540-S1A5 on the 601) and raises continuous power from 290 to 300 hp per side with a specific Hartzell propeller, no weight change.

Gross weight increase to 5,700 lb — FAA STC SA00266DE. 600-specific. Originally issued to South West Aero Group in 1996, reissued to Aerostar Aircraft Corporation itself in 2013. Reaches the same 5,700 lb the 601 reaches via its factory wing-extension option, but on the 600 without a wingspan change.

Blended winglets — FAA STC SA02242SE. Held by Aerostar Aircraft Corporation, current, applies to all five PA-60 models including the 600 and 601. No quantified performance delta was found in FAA DRS this session, so this stays prose-only per data/vault/CLAUDE.md's guard.

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Maintenance & Support

See Maintenance Ecosystem for the general framework.

A&P familiarity: Specialist, same as the pressurized line — the airframe's tightly packed systems are the same regardless of pressurization.

Parts availability: Fair. Aerostar Aircraft Corporation (Coeur d'Alene, ID) remains the primary factory support organization for both lines.

Engine overhaul: naturally-aspirated Lycoming IO-540 (600) TBO conventionally 2,000 hours (not independently verified this session), overhaul cost per reference/engine-overhaul-pricing.md's $52,000 IO-540 band. The turbocharged 601 uses the same $58,000 TIO-540 band as the pressurized line's engines.

What this line does NOT have: the pressurization-seal, window-life-limit (TCDS Note 3, 601P/602P/700P only), and cabin-pressure-cycling maintenance items that dominate piper-aerostar's maintenance section. This is a genuine simplicity advantage of the unpressurized line, not independently costed this session.

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Valuation Factors

See Aircraft Valuation Methodology and piper-aerostar's Valuation Factors for the general framework — none of the dollar figures below were independently re-sourced this session.

Model tier pricing (2025 approximate, carried from the pre-existing page):

  • 600 (naturally aspirated, unpressurized): $80,000–$180,000
  • 601 (turbocharged, unpressurized): $100,000–$200,000

Engine time: dominates valuation as on every Aerostar. Naturally-aspirated 600 engines (reference band $52,000/engine) are meaningfully cheaper to overhaul than the 601's turbocharged engines or the pressurized line's TIO-540s ($58,000/engine).

No pressurization premium or discount was independently assessed this session — the absence of a pressure vessel removes an entire maintenance category (door seals, window life limits, vacuum-pump cycling load) that affects the 601P/602P/700P line, which should logically affect relative value, but no dollar figure for that effect was sourced.

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ADs & Common Problems

The unpressurized 600/601 shares the fleet-wide AD history described on piper-aerostar — fuel system crossfeed placarding (AD 79-1-5), stall-characteristics kit (AD 83-14-7), exhaust system inspection (AD 87-07-09, especially relevant on the turbocharged 601), balance tube corrosion, and landing gear/wing-attachment inspections — none independently re-verified against the FAA's AD database this session. One item does NOT apply to this page's airframe: pressurization door-seal and cabin-pressure-cycling wear, which is specific to the pressurized 601P/602P/700P line and has no analog on the 600/601.

Insurance Profile

See GA Insurance Underwriting for the general framework; not independently re-sourced this session. Estimated one tier below piper-aerostar's pressurized-line figures to reflect the absence of a pressurization system to underwrite — a reasoned estimate, not a quoted premium.

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For sale (0)

No listings for this model right now.

What buyers usually weigh against the Piper Aerostar 600 — aircraft flown for the same kind of mission.