Sonex Aircraft · 2011+
Sonex Onex
Specifications
MOSAIC eligiblePerformance
Cruise
135KTAS
Range
465nm
Climb
700fpm
Ceiling
16,000ft
Fuel Burn
3.8gph
Fuel Cap.
15gal
MPG
40.9mpg
Stall (Vs0)
39KIAS
T/O roll
400ft
Ldg roll
500ft
Size & weight
Seats
1
Useful Load
350lbs
Full-fuel payload
260lbs
Max gross
950lbs
Wingspan
20ft
Length
16.42ft
Engine
Engine
AeroVee 2180
Power
80hp
TBO
—hrs
Overhaul
—
Owning it
Hull insurance
$1k/yr
Parts
good
Mechanics
specialist
Gear
Fixed
IFR
No
Category
experimental
Full specification
V-speeds
Airframe
- Empty weight
- 600 lbs
- Max fuel weight
- 90 lbs
- Height
- 4.42 ft
- Wing position
- low
- Auto fuel (mogas)
- Auto fuel specified by the engine maker — 91 premium
Paperwork
- Certification basis
- Amateur-built experimental (51% rule)
These figures are typical for the model, not a specification for any individual aircraft. Real-world numbers vary with year, installed equipment, weight, modifications and engine condition — often by more than you would expect. Use them to compare types, and confirm anything you would act on against the Pilot's Operating Handbook for that specific airframe and a prebuy inspection.
Pricing
Typical
Price unavailable
Range
No recent market listings found for this model
Annual all-in
~$10k/yr
All-in at ~100 flying hours a year, using the midpoint of each range — the same figures broken out under “Cost to own” below. Your number will differ, and mostly for two reasons. Experience sets your insurance: a 2,000-hour pilot with recent training pays 30–40% less than a 200-hour owner, and student owners pay 20–40% more — on the same aircraft that is often a doubling. Location sets your hangar: a T-hangar runs $200–400 a month in the Midwest against $400–1,500 in a coastal metro, and an outside tie-down is less again. Engine reserves move too — a local shop reusing your serviceable cylinders can come in 30–50% under the national specialty-shop pricing we quote, though you trade the warranty and turnaround that comes with it. Reserves are money set aside toward a future overhaul, not a bill this year, and the annual inspection figure is the shop’s labor to look — whatever they find is separate.
Cost to own — estimate
Set your yearly hours and local fuel price. Fixed costs (insurance, hangar, annual inspection) don't change with hours; fuel, maintenance and the engine reserve do.
- Fuel (3.8 gph)
- $2,470
- Maintenance, parts & wear items ($12/hr)
- $1,200
- Insurance
- $900–$1,800
- Hangar
- $1,970–$4,926
- Annual inspection (labor only)
- $1,200
- Databases & subscriptions
- $400
- Total per year
- $10,068
- Per flight hour
- $101
- Miles flown / year (at cruise)
- 15,536 mi
- Cost per mile
- $0.65/mi
- Time in the air
- 2 hr 13 min
- Fuel burned
- 8 gal
- Out of pocket
- $82
Fuel, engine reserve and wear only. Insurance, hangar and the annual are already paid whether you make the trip or not, so they are not charged here.
Estimate, not a quote. Where a line shows a range, the total, per-hour and per-mile figures use its midpoint— insurance moves most with your experience and time in type, hangar with where you base the aircraft, so your own number could sit at either end. Annual inspection is the shop's labor to open and inspect — what they find is the maintenance line, which covers oil changes, plugs, tires, brakes, hoses, lights, a battery and vacuum pump amortised over their life, and the unscheduled squawks that are the largest and least predictable part of it. Reserves are sinking funds toward an overhaul, not a bill you pay this year — and note that a propeller is due on hours or calendar time, typically six years, so flying less does not put it off forever.
Strengths
- Garage-storable with folding wings (94 inches wide when folded)
- Genuine aerobatic capability (+6/−3 g) at sport level
- Integrated support: Sonex manufactures both airframe and AeroVee engine
- Extremely cheap to operate: ~3.8 gph fuel burn
Weaknesses
- Single seat only—no dual training or passenger capability
- Limited cross-country range (465 nm) and baggage (20 lb)
- No TBO published for AeroVee; overhaul interval and cost uncertain
- Experimental certificate means no FAA oversight; compliance with service bulletins is optional
Overview
The Onex is a single-seat aerobatic homebuilt with folding wings that costs $43,812 as a complete kit, and the folding wings are the point. Wings folded it is 94 inches wide and under 8 feet tall, which fits a domestic garage — so it is one of the very few airplanes a person can own without renting hangar space.
It is the small one in the Sonex line. Where the two-seat Sonex and Waiex share an airframe, the Onex is its own design: 16 ft 5 in long, a 20-foot span (or 18 ft 9 in as an option), 84.4 square feet of wing, and a 27-inch cockpit that Sonex describes as enlarged "to accommodate more pilots than ever before".
On the published figures: 135 KTAS at 8,000 feet on about 3.8 gph, a 400-foot take-off, a 43-knot clean stall, +6/−3 g, and 465 nm of still-air range on 15 gallons. The power comes from an AeroVee 2180 — an 80 hp Volkswagen conversion built by Sonex's own AeroConversions division — with AeroVee Turbo, Jabiru, UL Power and Rotax options offered.
Why this page exists. Until 2026-10-12 the Onex was a row in the variants
table of sonex-waiex, a page storing seats: 2. The Onex has one seat.
The protocol is explicit that different seat counts never share a page, and a
buyer filtering for a single-seater could not find this airplane. The same page
also listed the SubSonex, a single-seat turbojet, under
engine_type: piston_single — that one is discussed on the parent page and
could not be split out, for reasons given there.
Variants & History
| Model | Years | Seats | Engine | Power | Gross | Notes |
|---|---|---|---|---|---|---|
| Onex | 2011–present | 1 | AeroVee 2180 | 80 hp | 950 lb | This page. Folding wings; taildragger or tri-gear |
| Onex w/ AeroVee Turbo | current | 1 | AeroVee Turbo | 100 hp | 950 lb | +$4,500 over the base engine; no separate performance figures published |
| Onex w/ other engines | current | 1 | Jabiru, UL Power UL260/UL350, Rotax 9-series | varies | 950 lb | Offered by Sonex; no figures published for any of them |
Two options change the airframe rather than the engine: an 18 ft 9 in wing (78.0 sq ft instead of 84.4), which lowers the folded height to under 7 feet, and tricycle gear for $1,200 in place of the standard taildragger.
Siblings: the two-seat Sonex and Waiex, and the Xenos motorglider, remain on sonex-waiex; the SubSonex jet is discussed there too.
One correction to Sonex's own engine list. It reads "Jabiru 2200 120hp". The Jabiru 2200 is a four-cylinder of about 85 hp — the 120 hp engine is the six-cylinder 3300, and our own jabiru-j-series page records the 2200 at 85 hp. The error is in the source and no figure from that line is carried here.
Performance
Everything Sonex publishes is in mph and statute miles, and every stored figure is converted — Vne 216 mph is 188 knots, and the 535-mile range is 465 nm. Storing 535 as nautical would have overstated it by 15%.
The fuel burn is derivable rather than invented, and that distinction matters. Sonex publishes no gallons per hour. What it publishes is the method: "Conservative, low altitude calculation: 135 mph TAS @ 35.5 mpg." That gives 135 ÷ 35.5 = 3.8 gph, which is consistent with an 80 hp VW conversion and is arithmetic on the manufacturer's own stated figures rather than a guess. At 8,000 feet Sonex claims 155 mph TAS at 44.25 mpg — 3.5 gph — so the stored figure is the conservative one.
Two cruise figures, and the stored one is the higher. 135 mph at sea level
and 155 mph TAS at 8,000 feet, which converts to the stored 135 KTAS with
cruise_altitude_ft: 8000 recorded alongside it so the condition travels with
the number.
The take-off and landing figures are read as ground rolls. Sonex labels them "T.O. Distance 400 ft" and "Landing Distance 500 ft" without saying whether either clears a 50-foot obstacle. 400 feet is implausibly short for an obstacle distance and entirely plausible as a ground roll, so they are stored as rolls and no obstacle figure is invented.
The glide is published as a ratio, not a speed: L/D 10:1. From 3,000 feet AGL that is about five nautical miles. No best-glide speed is given.
The gross weight is the aerobatic one and there is no other. Sonex's table says "Gross Weight - Aerobatic | 950 lbs" with no separate normal-category figure, so 950 lb at +6/−3 g is what the airplane has.
Payload & Range
350 lb of useful load, 90 lb of fuel if filled, one seat:
| Load aboard | Fuel available | Endurance at 3.8 gph | Notes |
|---|---|---|---|
| 180 lb pilot, 20 lb bags | 90 lb / 15 gal — full | 3.9 hr | 60 lb spare over everything |
| 220 lb pilot, 20 lb bags | 90 lb / 15 gal — full | 3.9 hr | 20 lb spare |
| 260 lb pilot, 20 lb bags | 70 lb / 11.7 gal | 3.1 hr | Fuel starts to be the trade |
A single-seat airplane with 350 lb of useful load is not payload-limited by any normal standard — the tank runs out long before the scales do. 15 gallons at 3.8 gph is just under four hours, which at 135 knots is the 465 nm range Sonex publishes with nothing held back. Plan a reserve out of that.
Mission Suitability
Local flying is a 9 and that is what this airplane is for. Cheap to build, cheap to run at under four gallons an hour, +6/−3 g, and it lives in a garage.
Aerobatics is a 6, the highest in the Sonex line here. +6/−3 g at 950 lb with a 131-knot maneuvering speed is a genuine sport-aerobatic capability. It scores 6 rather than higher because it is a VW-powered 80 hp airplane with a 10:1 glide, not a competition mount — a Pitts or an Extra is a different class of machine, and this one has no inverted fuel or oil system published.
Cross-country is a 4. 135 knots and 465 nm is real reach for the money, and 20 pounds of baggage, one seat and no IFR capability is what caps it.
Flight training is a 1 — structurally, not as a judgment. It has one seat. No instructor can sit in it.
Back-country 2, cargo 1, business travel 1. Low wing, small tires, 350 lb of useful load, 20 lb of baggage.
Maintenance & Support
Parts: good. Mechanics: specialist. Sonex Aircraft of Oshkosh, Wisconsin sells the kit, the engine and the parts, publishes builder documentation, and is one of the better-supported kit companies in the US. Crucially the engine is made by the same company — AeroConversions is a Sonex division — so the airframe and powerplant come from and are supported by one source.
The AeroVee is a Volkswagen conversion, and that is the whole maintenance story. Cheap parts, simple architecture, an owner-builder can overhaul it on a bench, and no FAA-certificated shop is required or even relevant on an experimental airplane. Against that: it is not a Lycoming, so a typical field A&P has no familiarity with it, and the owner-builder community is the support network.
There is no TBO and no overhaul price, and that has a consequence this page
states rather than hides. Sonex publishes no time between overhauls and
reference/engine-overhaul-pricing.md has no AeroVee row, so the cost model
charges no engine reserve at all and the stored annual figure of $6,200 is a
floor. A VW conversion's real overhaul interval is a usage-and-build
question; budget something rather than nothing.
Prebuy specifics for any amateur-built airplane, and this one in particular: the builder's log; a current weight and balance, because Sonex's 600 lb empty weight is a target and builders miss it; the folding-wing mechanism, its pins and its inspection history, since that is a moving primary structure the other Sonex models do not have; and engine provenance — who assembled the AeroVee and to what standard.
Valuation Factors
No used figures are stored — few exist and they trade privately. What is sourced is the kit: $43,812 complete, broken down by Sonex as a $25,450 airframe kit, a $12,500 AeroVee, $1,105 of engine options, $554 of firewall- forward and miscellaneous, $2,200 of instruments, a $1,528 propeller and $475 of upholstery. Add $1,200 for tricycle gear or $4,500 for the AeroVee Turbo.
That number is the valuation anchor and the thing that makes this airplane interesting: a complete, new, aerobatic airplane for under $45,000 in parts, before the builder's own thousand-odd hours.
What drives a completed example's value: builder quality above all, engine provenance and hours, panel, and whether it has the folding-wing option set up and working.
ADs & Common Problems
An amateur-built Onex holds an experimental airworthiness certificate and the FAA issues no airworthiness directives against experimental aircraft. There is no S-LSA version, so there is no manufacturer safety-directive regime either — compliance with any Sonex service information is the owner's choice, which cuts both ways.
Sonex publishes service information and runs an active builder community. Check for it at prebuy and ask the builder directly, because nothing compels a previous owner to have acted on it.
With production from 2011 in small numbers, there is no fleet large enough to have established pattern faults. The folding wing is the component with no analogue elsewhere in the catalog and the one to inspect hardest.
Insurance Profile
$1,400 is extrapolated from the light-sport band in
reference/insurance-costs.md and set at the low end. No Sonex binder is on
file.
It should be among the cheapest airplanes in the catalog to insure: a hull value in the tens of thousands, one seat so no passenger liability, and a 43-knot clean stall. Against that, underwriters price amateur-built airframes cautiously and some decline them outright for a pilot with no time in type, and aerobatic use is usually excluded unless specifically bought — if the +6 g capability is the reason for the purchase, say so when quoting.
Go to an agency that writes experimental aircraft specifically.
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